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<h1>Residential Wood Stove Installation</h1>
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<p>From the <a href="https://www.extension.purdue.edu/extmedia/fnr/FNR-100.html" target="_blank">original article</a>.</p>
<p>
Wood, when readily available, is a cheap source of home
fuel. Unfortunately, house fires can occur when stoves are improperly
installed or carelessly operated and maintained.
</p><p>
This publication, using National Fire Prevention Association (NFPA)
standards, describes proper installation of radiant-type
wood-burning room heaters in residential homes. These standards are
the basis of many building codes. Recommendations will vary for
furnaces, circulating stoves, cook stoves, and ranges. In all cases,
you should consult local officials for details and use good sense
during stove installation, operation, and maintenance. Some states
recommend that you consult the fire marshall and your insurance agent
as well as the local building permit office before installing a
stove.
</p><p>
Most fires are caused when combustibles are too close to a hot
stove, by the escape of hot gases or flames through a crack in a
chimney, by conduction of heat from the stovepipe or stove to
combustible material, or by sparks or coals escaping from a stove.
Protection must be provided for combustible wall, ceiling, and floor
materials near the stove and stovepipe as well as where the
stovepipe passes through or near combustible walls, ceilings, and
other materials.
</p>
<h2>Wall Protection
</h2>
<p> Stoves and stovepipes must be spaced out from walls and other
combustible materials to prevent ignition. They should not be
installed in alcoves, closets, or similar areas. Table 1 shows the
minimum clearances from combustible walls and ceilings. Wood frame
walls covered with dry wall are considered combustible.
</p><p>
If no wall protection is used, the common radiant-type stove or
heater must be spaced out at least 36 inches from the wall. This
distance may be reduced considerably if asbestos millboard and/or 28
gage sheet metal is used for wall protection. A 1-inch or wider air
gap between the wall and the asbestos millboard or metal panel must
be provided. The one-inch spacers must be of a non-combustible
material. In addition, a 1 1/3 inch or wider air gap is needed at
the bottom of the asbestos millboard or metal panel. Circulating air
will cool the panel and wall behind it (Figure 1). At least 36
inches of clearance must be allowed between the top of a stove and
an unprotected ceiling. Brick or stone provide little or no protection
for a combustible wall since they are good conductors of
heat. Therefore, by themselves, these are not suitable as wall
protectors. When used, however, they, too, should be spaced out from
the wall with a gap at the bottom to provide air circulation.
</p><p>
There is a simple test that will tell if you have provided enough
clearance. Place your hand on the closest surface. If you can keep
your hand there comfortably while the stove is operating, the
location passes the test. If not, you need added protection.
</p>
<h2>Table 1. Minimum clearances from combustible walls and ceilings.*
</h2>
<pre>
Stove type
Type of protection Radiant Circulating Stovepipe
--------------------------------------------------
None 36" 12" 18"
1/4" asbestos millboard,
spaced out 1" 18" 6" 12"
28 gage sheet metal,
spaced out 1" 12" 4" 9"
28 gage sheet metal on
1/8". asbestos millboard,
spaced out 1" 12" 4" 9"
--------------------------------------------------
*From National Fire Protection Association No. 89M, 1976.
</pre>
<a href="/files/wood-stove-1.gif" target="_blank"><img class="center" src="/files/wood-stove-1.gif"></a>
<p class="c">
Figure 1. Air circulation behind any type of wall
protection is essential for cooling.
</p>
<h2>Floor Protection
</h2>
<p> All floors on which stoves are set, except concrete, must be
protected from the heat of both the fire and hot coals falling out
when the fuel is added (Figure 2). The NFPA recommends covering the
floor beneath the stove with No. 24 gage or thicker sheet metal. Metal
with asbestos backing and asbestos millboard can also be used. If
slate, brick, etc. are used, they must be mortared in place with no
gaps. Metal or asbestos millboard must be installed between the
brick (slate or stone) and the floor.
</p><p>
If the stove legs provide less than 6 inches of clearance, 2 to 4
inches of hollow masonry laid to pro- vide air circulation with a
sheet of 24 gage sheet metal between the floor and the masonry is
recommended. Eight- to ten-inch legs will provide more air space, and
less heat will be transferred to the floor. A 2-inch layer of sand or
ashes laid in the bottom of the stove will also help prevent
overheating of the floor.
</p><p>
The materials used to protect the floor should extend 12 inches
beyond the sides of the stove without openings and 18 inches beyond
the side with the door or other potential openings.
</p>
<a href="/files/wood-stove-2.gif" target="_blank"><img class="center" src="/files/wood-stove-2.gif"></a>
<p class="c">
Figure 2. Clearances far stove and stovepipe from walls and floor.
</p>
<h2>Other Combustibles
</h2>
<p> Other combustible materials such as firewood, paper, curtains, and
plastics should be kept at least 36 inches from the stove.
</p>
<h2>Stovepipes
</h2>
<p> Like fireplaces, wood-burning stoves must be vented to the outside
of the building. A stovepipe is used to connect the stove to a masonry
chimney or prefabricated metal chimney. The stovepipe is sometimes
referred to as a connector. Single wall 24-gage or thicker
corrosion-resistant steel stovepipe is recommended. If the stovepipe
diameter is over 10 inches, a heavier gage metal must be used. The
diameter of the stovepipe shall be the same diameter as the firebox
outlet. In some situations, a prefabricated or insulated metal
chimney may be connected directly to the stove. Table 2 shows common
chimney capacities required for different sized stoves.
</p>
<h2>Table 2. Chimney capacity required by stove size. *
Area in square inches of flue
</h2>
<pre>
19 28 38 50 78 113
Total flue Combined input rating of stoves in
height in feet thousands of BTU/hr
------------------------------------------------
6 45 71 102 142 245 NR
8 52 81 118 162 277 405
10 56 89 129 175 300 450
15 66 105 150 210 360 540
20 74 120 170 240 415 640
NR means not recommended
--------------------------------------------------
*From National Fire Prevention Association No. HS-8, 1974.
</pre>
<p>
Clearances from walls. Stovepipes, like stoves, radiate heat. If
they are installed close to combustible materials, a fire can
result. The NFPA recommends that a stovepipe be at least 18 inches
from the nearest combustible material. Closer clearances are allowed
in some situations (Table 1).
</p><p>
Clearances through walls and ceilings. The NFPA does not permit a
stovepipe to pass through any floor or ceiling or through any fire
wall or fire partition. However, if a stovepipe must pass through a
partition other than a fire partition, one of the following
conditions must be followed:
</p><p>
Combustible materials within 18 inches of an uninsulated
stovepipe must be removed. For a 6-inch diameter pipe, this requires a
6-inch plus 2 x 18 inch or a 42-inch diameter hole in a combustible
wall. This hole may be closed or covered with non-combustible
insulating materials (Figure 3).
</p><p>
The 18 inch clearance may be reduced by using a metal thimble or a
burned fire-clay thimble and surrounding it with at least 8 inches
of fireproofing material (Figure 3).
</p>
<a href="/files/wood-stove-3.gif" target="_blank"><img class="center" src="/files/wood-stove-3.gif"></a>
<p class="c">
Figure 3. One method of passing an uninsulated stovepipe through a
combustible wall. The 18 inch clearance can be reduced to 8 inches by
extending the thimble (see dotted line) and surrounding it with at
least 8 inches of fireproofing material.
</p><p>
Where a ventilated type metal thimble is used, the
thimble must be at least 12 inches larger in diameter
than the stovepipe (Figure 4).
</p><p>
Clearance into chimney. If the stovepipe is connected to a masonry
chimney, it should extend through the near wall of a chimney to the
inner face of the chimney liner, but not beyond it. A thimble should
be cemented with high-temperature cement into the masonry wall of the
chimney and the stovepipe inserted into the thimble without cement
for easy removal for cleaning and replacement. If a thimble is used,
the stovepipe must be in tight enough so that a sudden puff in the
firebox of the stove will not dislodge the pipe.
</p><p>
Lengths. The stovepipe should be as straight and short as
possible. Long, uninsulated stovepipes may increase heating
efficiency, but they are discouraged because exhaust gases are
cooled and creosote can develop more rapidly. Creosote accumulations
create a serious fire hazard. Additional information on creosote
deposits follows under "Chimney Fires."
</p><p>
Sometimes stovepipes may be used in a horizontal position to
connect a stove to a chimney. In this case, the NFPA code specifies
that the horizontal run be limited. If an uninsulated stovepipe is
used, it shall not be longer than 75 percent of the height of the
chimney above its point of entry into the chimney. If an insulated
stovepipe is used, - the horizontal run shall not be longer than 100
percent of the height of the chimney above its point of entry into the
chim- ney. The chimney is assumed to be a natural draft. The
horizontal portion of any stovepipe must have an elevated pitch or
rise of at least y4 inch per linear foot. The point of connection to
the chimney must be at the higher elevation than the end nearest the
stove. Each stovepipe joint should be secured with at least three
sheet metal screws or the equivalent. The joints should fit tightly
and overlap by about 2 inches with the crimped (male) end pointing
down into the next piece. This arrangement will prevent creosote
leaks. When connecting a stove to a chimney, it is preferred to have
only one 90 degree elbow. Two can be used, however, when necessary.
</p><p>
A damper to help control draft is often installed in the stovepipe
near the stove. Check the stove manufacturer's or dealer's
recommendation for details. Automatic draft regulators activated by
a thermostat may be installed according to manufacturer's directions
and local codes.
</p>
<h2>Chimneys
</h2>
<p> Chimneys may be masonry or the prefabricated metal type. Masonry
chimneys are generally installed when the house is being built. In
some cases, how- ever, they may be added later. Prefabricated metal
chimneys can be added anytime and are generally used when a masonry
chimney is not available.
</p>
<a href="/files/wood-stove-4.gif" target="_blank"><img class="center" src="/files/wood-stove-4.gif"></a>
<p class="c">
Figure 4. A ventilated metal thimble may be
used to pass a stovepipe through a combustible partition wall.
</p><p>
Masonry chimneys. If an existing masonry chimney is to be used,
check it for leaks. It should also have a flue lining. If the chimney
is old and deteriorated or does not have a flue lining,
prefabricated metal chimneys may be inserted into the old flue.
</p><p>
When an existing chimney is used, the cross- sectional area of
the chimney flue should be at least 25 percent greater than that of
the stovepipe. This will provide adequate draft for exhausting gases
from the stove. A stovepipe cannot be connected to a fireplace flue
unless the fireplace opening is sealed off. It is also acceptable if
the flue is tightly sealed between the fireplace opening and the
stovepipe entrance to the flue. Fireplace openings and flues should be
sealed in such a way that future chimney cleaning is. not hampered.
</p><p>
Masonry chimneys should also be constructed with proper flashing
and saddles to prevent roof leaks.
</p><p>
Prefabricated Chimneys. Where masonry chimneys are not available,
prefabricated chimneys may be used. These chimneys come in short
sections of various lengths that lock together. They may be of double
wall construction with insulation packed between each wall or of
triple wall construction designed in such a way that air circulates
down one wall cavity and up the other. The inner lining of these
chimneys is usually of corrosion-resistant stainless steel. To be used
for wood stoves, these chimneys must be listed as UL ALL FUEL
chimneys. The necessary clearances from combustible materials are
marked on each section of a UL-listed prefabricated chimney. For the
insulated double wall-type chimney, the minimum clearance is usually
two inches. Prefabricated chimneys are efficient and easy to
install. Creosote build-up is minimized in the insulated type chimney
because of rapid warming of the inner walls. However, the triple
wall-type which circulates the air may cause rapid cooling of the
flue gases and thus increase creosote formation.
</p>
<a href="/files/wood-stove-5.gif" target="_blank"><img class="center" src="/files/wood-stove-5.gif"></a>
<p class="c">
Figure 5a. A 3-foot minimum chimney height is required where the
chimney penetrates the roof line less than 10 feet (measured
horizontally) from the peak.
</p><p>
To keep rainwater from entering the house, prefabricated chimneys
are usually sold with storm collars and flashings as well as caps
and spark-arresting screens.
</p><p>
Chimney height. For a pitched roof, chimney height must be a
minimum of 3 feet from where it penetrates the roof or at least 2
feet above the highest roof surface within 10 feet horizontally
(Figure 5). On flat roofs, the chimneys must be at least 3 feet above
the roof. These precautions should prevent down drafts as well as roof
fires from sparks.
</p><p>
Multi-flues. The NFPA recommends that room heaters, cook stoves,
etc. should not be connected to a common flue. Flue gases and sparks
may pass from one flue opening to another and explode, or the
poisonous fumes could seep into the house. Multiple connections may
also result in unsatisfactory draft, and if a chimney fire does occur,
it cannot be suffocated.
</p>
<a href="/files/wood-stove-6.gif" target="_blank"><img class="center" src="/files/wood-stove-6.gif"></a>
<p class="c">
Figure 5b. If there are mare than 10 feet between the
peak and where the chimney penetrates the roof line,
then at least 2 additional feet of chimney must be added
above the 10-foot horizontal measurement.
</p>
<h2>Chimney Fires
</h2>
<p> Chimney fires result when creosote deposits in the stovepipe are
ignited - usually by a particularly hot fire. Creosote is formed when
unburned gases (smoke) are cooled and condense inside the stovepipe
or chimney. When first formed, creosote is a black liquid, and it may
seep through cracks in masonry chimneys or joint connections in
stovepipes. It may later dry and form a crust in the stovepipe or
chimney. With time, these deposits build up and then finally burn,
resulting in an intense, hot fire which can ignite nearby combustibles
and the house roof.
</p><p>
Creosote deposits cannot be eliminated. It does help, however, to
use well-seasoned hardwood as fuel and to run a small hot fire rather
than a large smouldering one. When starting or adding wood to a fire,
run the fire hot for 10-20 minutes. This will rapidly heat the wood
and drive off some of the moisture.
</p><p>
Frequent chimney inspections are essential. Check for creosote
deposits after every cord of wood is burned or at least once a
year. Creosote deposits build up faster in some situations than
others. For example, the newer "air tight" stoves are very efficient
and tend to form creosote deposits faster. Sooner or later, a
thorough chimney cleaning will be necessary.
</p>
<a href="/files/wood-stove-7.gif" target="_blank"><img class="center" src="/files/wood-stove-7.gif"></a>
<p class="c">
Figure 6. Creosote and soot deposits loosened from chimney with wire
brush. These deposits accumulated in less than two months.
</p>
<p>
To clean prefabricated chimneys, many stove dealers sell round wire
brushes which can be attached to small diameter metal pipes or
ropes. The pipe or rope with the brush attached is then moved up and
down in the chimney until all creosote deposits are removed. The
deposits should fall to the bottom of the chimney and must be
removed (Figure 6). Although not as effective, burlap bags filled
with straw and weights such as rocks can be pulled up and down the
chimney to remove creosote deposits.
</p><p>
If a chimney fire does occur, limit the air supply to the
fire. Discharge a fire extinguisher into the stove and call the fire
department. A multi-purpose dry chemical (Class ABC) fire extinguisher
is preferred. This type is appropriate for other home fires as well.
</p>
<h2>Summary
</h2>
<p> Wood stoves can be an economical source of home heat. However, if
they are not properly installed, maintained and operated, serious
house fires and even death can result. This bulletin outlines
installation procedures as recommended by the National Fire
Prevention Association. These recommendations are written to apply to
all situations and, therefore, are general in nature. When installing
your stove, consult with local officials for details and follow the
manufacturer's recommendations. Always operate your stove in a
sensible fashion, and periodically inspect it for damage. Routinely
clean creosote deposits from the chimney. Keep a fire extinguisher
present at all times, and guard against complacency.
</p>
<h2>Suggested Readings
</h2>
<p>
Chimneys, Fireplaces, and Vents. 1977. National Fire Prevention
Association, 470 Atlantic Ave., Boston, MA 02210, 50 pp. ($3.00)
</p><p>
Heat-Producing Appliance Clearances, 1976. National Fire Prevention
Association, 470 Atlantic Ave., Boston, MA 02210, 14 pp. ($3.00)
</p><p>
Using Wood and Coal Stoves Safely, 1974. National Fire Prevention
Association, 470 Atlantic Ave., Boston, MA 02210, 12 pp. ($2.00)
</p><p>
The Woodburner's Encyclopedia, 1977. Vermont Crossroads Press, Box
333, Waitsfield, VT 05673, 162 pp. ($7.95)
</p><p>
Fireplaces and Chimneys. U.S. Department of Agriculture,
Agricultural Research Service, Farmers' Bulletin No. 1889, Reprinted
September 1977.
</p>
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